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Our team gets “between a rock and a hard place” to help widen infamous highway for 2010 Games

AIL’s Vist-A-Walls™ widen road bed in Sea-to-Sky Highway project.

Pivotal to Vancouver-Whistler’s 2010 Winter Games bid was the commitment to upgrade the Sea-to-Sky Highway – a busy, serpentine, two-lane highway that’s the only link between the two locations. It is famous for its beauty and infamous for its slow traffic and about 400 accidents a year.

With sheer rock faces on one side and a steep plunge to the ocean and an active rail line on the other side, work crews are living the old adage of being “between a rock and a hard place”. And, with 65 Mechanically Stabilized Earth (MSE) walls to build in 100 km (62 mi), AIL’s engineering and technical support teams have been perched right out there with them.

Close-up of AIL’s Vist-A-Walls™ in Sea-to-Sky
Highway project.

The challenges extended well beyond the treacherous terrain.

Beyond the steep geographical constraints that required the road to be widened by up to 10 m (32' 10") where there had only been air before, crews also had to navigate a number of other issues including: working around the clock to take advantage of lower traffic volumes; stopping up to 14,000 vehicles a day for a maximum of 20 minutes at a time; having only the narrow road shoulder to stockpile materials on, and; a drop-dead schedule that commanded fast-paced, synchronized deliveries to complete this four-year, $775 million mega-project well before the Games.

» Find out more about Vist-A-Wall MSE Structural Wall Systems

With 65 walls to build in 100 km (62 mi), AIL teams have been perched right out there with the work crews taking our MSE Structural Walls to even greater extremes.

Project-at-a-glance

Scope: 65 MSE Structural Walls

Area: 45,000 m2 (484,376 ft2)

Also provided structural plate for project, a Super•Cor Box Culvert and a number of Bolt-A-Plate Structures (Arch Extension, Horizontal Ellipse)

Design-Build: Peter Kiewit Sons Co.

Prime Designer: Hatch Mott MacDonald, MMM Design Group

Retaining Wall Design: Thurber Engineering Ltd.

Design-Build-Finance-Operate: S2S Transportation Group

End User: BC Ministry of Transportation

Learn more at:  www.seatoskyimprovements.ca
Vist-A-Walls MSE Structural Wall Systems brochure cover.

Learn more about AIL's Vist-A-Walls

» Download the brochure